Four Different Components Mixed Counting and Packing System with Final Checkweighing Inspection
With the rapid development of new energy industries, the demand for standardized packaging of components has continued to increase. Many manufacturers require not only efficient packaging speed but also accurate counting and consistent packaging quality for different types of small parts.
Recently, Kally Machinery customized a multi-component counting and packaging solution for a new energy accessories manufacturer, designed specifically for the automatic packaging of four different components in one bag.
Challenge: Accurate Counting of Multiple Components
The customer's products included:
Long screws
Long plastic expansion anchors
Terminal blocks
Screw and flat washer assembly parts
Because these components have different shapes, sizes, and weights, traditional manual counting and packing methods may lead to:
Inconsistent quantities in each package
Higher labor costs
Lower production efficiency
Difficulty in maintaining stable packaging quality
For mixed-component packaging, the key challenge is ensuring that every package contains the correct combination of different parts.
Solution: Customized Four-Bowl Counting Packaging Machine
Based on the customer's product characteristics and packaging requirements, Kally Machinery developed a customized four-channel counting packaging system.
The machine is equipped with four independent feeding and counting units. Each feeding system is responsible for one specific component, allowing different parts to be counted accurately and released into the same package.
The complete packaging process includes:
✔ Automatic feeding
✔ Individual component counting
✔ Mixed product combination
✔ Automatic bag forming and sealing
✔ Finished package output
This customized design allows multiple different accessories to be packed together while maintaining stable production efficiency.
Additional Quality Control: Online Checkweighing System
To further improve packaging accuracy, a checkweighing unit was added at the end of the packaging line.
Each finished bag passes through the weighing inspection system, which can quickly identify abnormal packages caused by missing or extra components.
This provides an additional quality control step for manufacturers requiring reliable packaging consistency.
Customized Packaging Solutions for New Energy Industry
Different industries have different requirements for component packaging. Especially for new energy accessories, where multiple small parts are often used together, automation helps manufacturers achieve:
Higher packaging accuracy
Reduced manual operation
Improved production efficiency
More consistent finished products
Kally Machinery focuses on customized counting and packaging solutions for screws, hardware parts, plastic components, electrical accessories, and other small products.
From product analysis to machine design, we provide packaging solutions based on each customer's actual production requirements.
