Occasionally, there are always customers who report the problem of inaccurate counting. We have analyzed many reasons, such as the most basic equipment operation parameter settings, such as the interactive parameters between various blanking and sealing. This step is in place, well, the next step is whether the station of the counting device is in place or normal induction? This step is in place, well, it is time to check your packaging materials, is your packaging materials clean? (PS: This article focuses on the problem of impurities in the packaging materials, and the substandard appearance of the packaging materials is not included in this discussion.)
If the packaging workpiece is not clear, the inaccuracy rate of photoelectric and optical fiber counting will usually be high. Because from the point of view of counting in the standard mode, it is purely sensing one piece at a time, and whether the sensed is an effectively packaged workpiece, currently there is no photographic screening mechanism. From the perspective of efficiency, more than 60% of the factories should have the first way to realize the priority screening of packaging, and then enter the packaging. Therefore, sifting first, then packaging, this is a correct process that should exist.
Yes, when we design any automatic counting and packaging equipment, we will do our best to design the track and at the same time consider whether there is a possibility of adding other necessary functions. For example, the special design for "freshness of packaging materials" - slag discharge design. This is very important for any counting component. One is to ensure that the material packaging process is relatively smooth; the other is to increase the accuracy of counting. However, from the perspective of the current optimized process, it is not possible to win everything with this design. We do this design, and it is only a small probability of elimination, not to eliminate the phenomenon of slag.
To sum up, we suggest that customers do the following steps before packaging - slag removal! Miscellaneous! The expression may not be appropriate, but our company suggests how to do a good job in the low-cost operation of the freshness of packaging materials from the following two methods.
2. Suggestions from automated operation:
Shaker, filter, hear those words? It works by using the reciprocating spin vibration generated by the vibration of the vibrator. Of course, there are many kinds of vibrating screens, and you can go to various channels to learn about them. Relatively speaking, the materials are screened for slag and miscellaneous removal before packaging. Compared with pure manual labor, it is relatively more convenient. In addition, it is recommended to automate the slag and miscellaneous discharge work for materials that are too heavy. After all, the intensity of manual work is limited. The introduction of this vibrating screen will inevitably bring more convenience and precision to the next stage of automated packaging. Relevant vibrating sieves or filters are no longer attached, there are so many products with different functions and configurations, and the whole is different, so it is not recommended!
Perhaps some people will question it, because there is a third or fourth way to crack it. Yes, for example, if a supplier of packaging materials asks to provide cleaner materials, whether the purchase cost will increase or not, we cannot define this absolutely, because it must be separated like a mountain. Furthermore, someone proposed to transform it into a complete set of assembly line, from screening to transmission to packaging fully automated process. For large-scale enterprises, it is indeed necessary to do this, but compared with ordinary factories, it is impractical to operate at a cost exceeding the load...
No matter how you operate it, I believe that the small owners of packaging equipment will definitely consider "checking in", and the mode that matches the current production situation is always the best. This article is based on most of the current manufacturers, making recommendations for relatively low-cost operations, for your reference! In a nutshell, counting packers, you can do this before packing - sift and sieve!
