Are There Some Materials in Standard Parts That Cannot Be Designed For Automatic Processes?

In the packaging of industry accessories, there are standard fasteners, special-shaped stamping parts, and small rubber injection molding parts. Most of them can be included in the automatic packaging process design, but there are also a small number of accessories that cannot complete the automatic packaging process due to certain factors.

1. Are there some materials in standard parts that cannot be designed for automatic processes?

Relatively speaking, it is a relatively large material circle that we include in automatic packaging. Standard parts are generally understood as small metal parts such as screws, nuts, flat washers, spring washers, etc. Most standard parts can be included in the scope of automatic design. However, when the standard is currently configured in different products, adding a large amount of lubricating oil is also a challenge to the automation process. Fasteners with too much oil entering the automation device are prone to cause the material sorting and counting links to be unsmooth due to oiliness, which occasionally affects the packaging accuracy.

In addition, we have contacted many factories, and the surface of standard parts is plated with different colors of surface treatment. These surface treatment processes are different and the degree of shedding is different. It is easy to cause surface damage to the product during the material sorting process, and it is not recommended to include it in the automatic packaging process transformation.

Furthermore, many fasteners are assembled, such as expansion bolts and rack screws, which are all assembly parts. In the process of automatic feeding, assembly parts are prone to fall apart and are not suitable for automatic packaging process design. When special mechanisms are required to assist in material handling, the preconditions must also ensure the depth and tightness of the material combination itself.

2. Are special-shaped stamping parts more difficult to transform for automatic packaging?

The answer is "yes". Special-shaped stamping parts have different shapes. If you don't mind surface damage, most standard pressure plates can be transformed for automatic packaging. However, if it is a special-shaped appearance and there is a connection between them, it is impossible to realize the automatic process design. In most cases, manual auxiliary design is required to complete the automatic sealing bag packaging process.

3. Will rubber and injection molding accessories also have obstacles to automatic packaging?

Answer: Yes, rubber products are more worthy of more attention to the detailed design of the automatic packaging process than injection molding accessories. Especially for rubber accessories that are lighter and smaller, their Q elasticity is good, so material leakage protection needs to be done well. For injection molding accessories, the defects and unstable state are more important. The smoothness of packaging operation will also be affected and restricted by this factor.

Overall, this is the representative concept of Ruian Kally Machinery. Whether automatic packaging is suitable for most small accessories is determined by the shape, size, material and other characteristics of the accessories. The above concept can be used as a reference for friends who are planning to do counting packaging.