1. Improve the degree of automation of the process
A few years ago, automation technology only accounted for 30% of packaging machinery design, and now it accounts for more than 50%. Microcomputer design and mechatronics control are used extensively to achieve the purpose of increasing the degree of automation of packaging machinery: one is to increase productivity; the other is to Improve the flexibility and flexibility of the equipment; the third is to improve the ability of packaging machinery to complete complex actions, that is, the use of robots to complete the packaging process. Packaging machinery automation design has the following two main features: ①Each manipulator is controlled by a separate computer to control a packaging machine. In order to complete complex packaging actions, multiple manipulators are required. Under the information and monitoring of the camera controlled by the computer, the manipulator completes the required actions according to the instructions of the computer program to ensure the quality of the packaging. ②Have high resolution capability for material and thickness. In the packaging process, the thickness and material changes of packaging materials are not easily distinguished by human eyes, so computer-controlled cameras and detectors are often used to distinguish the changes in packaging material thickness and materials when designing packaging machinery. The camera has now been developed to be able to check and distinguish the photographed pictures on its own, and display it on the screen. At present, the speed of the machine cannot be changed during processing. In the future, it should be able to change the speed after distinguishing according to the change of the material, so as to control the work in a stable state, complete the packaging process in the shortest time, and realize automatic cleaning, automatic disinfection and Automatic cleaning.
2. Improve productivity, reduce process cost, and meet production requirements to the maximum extent
Hardware packaging machines, especially furniture hardware machinery and screw packaging machinery, have the characteristics of high-speed complete sets, high degree of automation and good reliability. Increasing the machine speed is a complicated problem. The faster the speed, the lower the production cost per piece, but the area of the plant will increase accordingly. In addition, the motor speed is also limited, so you can't think as fast as you want.
3. In addition to increasing the speed of productivity, it can also be solved from other channels:
1). Use continuous work or multi-head work
The hardware counting packaging machine has intermittent and continuous working methods. When designing, it should be designed to work continuously, which will increase productivity; there can also be multiple production lines in one equipment to produce the same product or several different types. Product, but reliability must be improved.
2). Reduce scrap rate and provide failure analysis system
The loss caused by waste products to production is huge, not only product loss, but also material loss. Therefore, it is necessary to reduce the scrap rate as much as possible; when packaging machinery is sold, a fault analysis system should also be provided for maintenance services, that is, modal analysis is performed to find faults, or remote diagnosis through the Internal network, to maximize customer needs. In the future, the vertical packaging machinery will be further intelligentized, that is, the equipment finds faults and solves the faults by itself, so as to reduce the rejection rate and failure rate, so that the normal productivity can be improved.
