Insulin Syringe Packaging Machine

Product Overview

This automatic syringe counting and packaging machine is designed for disposable insulin syringes (U-40, U-100) and supports multiple sizes such as 0.3 ml, 0.5 ml, and 1 ml.

The system integrates automatic feeding, sorting, counting, filling, sealing, and conveying, providing a complete packaging solution for medical syringe production lines.

Main Components

• Automatic Feeding Elevator
• Ensures continuous and stable material supply.
• Sorting System (Rotary Disc / Vibratory System)
• Customized according to syringe structure for smooth arrangement.
• Counting System
• High-accuracy automatic counting for multiple syringes per bag.
• Packaging Machine (Main Unit)
• Bag forming, filling, sealing, and cutting.
• Checkweigher (Optional)
• Automatic weight inspection to ensure packaging accuracy.
• Printing System (Optional)
• For batch number, production date, and traceability information.

Packaging Details

• Packaging quantity: 10 pcs per bag
• Packaging speed: around 30 bags/min
• Bag type: Pillow bag / Back sealing
• Easy-tear notch available
• Transparent film packaging

Technical Specifications

• Packaging speed: 1–100 bags/min (depending on product)
• Bag size:
• Length: 40–180 mm
• Width: 20–140 mm (expandable)
• Film thickness: 0.02–0.08 mm
• Voltage: 220V
• Air consumption: 20 L/min (0.75 MPa)
• Packaging material: OPP / laminated film
• Sealing type: 3-side seal / back seal
• Feeding mode: Automatic counting or manual assist
• Automation level: Fully automatic

Key Features

• Touch screen control system, supports multi-language operation
• Stable feeding with low noise and smooth operation
• High-precision counting system ensures accuracy
• Independent feeder control for flexible production
• Automatic alarm for material shortage or errors
• Self-diagnosis function for easy maintenance
• Emergency stop buttons for safety
• Fully automatic process: sorting → counting → filling → sealing → conveying
• Compatible with over 90% of similar products (high flexibility)
• Modular design for easy customization

Medical Application Advantages

• Designed for disposable insulin syringes
• Compatible with different cap types (U-40 / U-100)
• Supports medical-grade materials and hygiene requirements
• Suitable for batch coding and traceability printing
• Helps reduce contamination risk and manual handling

Customization

• Multi-lane counting systems available
• Compatible with different syringe sizes
• Optional modules:
• Printing system
• Checkweigher
• Conveyor system
• Fully customized design based on customer requirements

Applications

• Medical consumables (syringes, connectors, small parts)
• Plastic parts
• Fasteners
• Hardware components
• Small industrial parts

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