
Automatic Fastener Sorting Bagging Machine
Demand introduction
The combination of screws and nuts is a classic combination of accessories packages in various industries, and it is also a more commonly used combination. Usually, the assembly kits in various industries are a mixture of screws and nuts.

Usually the mixing ratio of screw and nut is 1:1, and the nut has the function of locking. Usually used in cameras, glasses, clocks, electronics, etc. using miniature screws; general screws in televisions, electrical products, musical instruments, furniture, etc.; large screws and nuts in engineering, construction, and bridges; transportation equipment, aircraft, trams, car etc. Different industries have different mixed quantities, and the specifications of screws and nuts are also different.

Custom Instructions
The equipment that usually supports the mixing of screws and nuts is a double-disc counting packaging machine, which is the screw and nut packaging machine exemplified by Ruian Kally Machinery in this case:
According to the above figure, we know that the components of this screw and nut packing machine are:
1. Packing host: Define the model of the packing host according to different packing volumes. The picture shows Kaili's KL-300 packing host, stainless steel box, with wide-screen touch screen, safety protection door, three-color alarm lights, etc., and related running programs It is defined separately according to the double-disk operation.
2. Automatic feeding plate set: 2 sets, respectively define the plate track according to the screw and nut specifications. How to define it can provide the corresponding specifications and models, and the relevant definitions are recommended by Ruian Kaili Machinery. According to different screw and nut specifications, supplemented by different counting components.
3. Finished product conveyor: proportionally matched according to the size of the bag, used for conveying the finished product.

There are also subtle differences in the arrangement of the tracks of the double discs according to different screw and nut specifications:
Relatively speaking, the disk can be designed for compatibility within a certain range. In addition, after the surface of the disk is sprayed with glue, the effect of noise reduction can be achieved.
Bag-making effect after double-disc running and packaging:

The picture shows the BOPP packaging material, and the effect diagram of the back sealing bag is for reference.
Screw and nut automatic counting packaging machine, on the double tray packaging machine designed in this case, can realize two kinds of mixed packaging, and can also realize the packaging process of a single specification when one tray is opened. Favored by all industries.

Technical parameter:
Packing specification: 1-2 type of packing items
Counting range: Each size 1-10pcs/bag(adjustable)
Packaging width: 20-90mm
Packaging length: 40-100mm / 180mm
Packing speed:1-110Bag/min(Depending on the amount of packaging)
Total power:1.8KW/220V(Depending on the amount of engineering)
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Technical item |
Parameter |
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Function |
Arrange, counting, bag forming, print (optional), filling, sealing, conveyor(optional), checkweigher (optional), etc. |
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Packaging speed |
1-100 bags / minute (according to different packaging requirements) |
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Bag size |
Bag width: 20-140mm |
KL-300 vertical packaging host |
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Bag width: 140-180mm |
KL-380 vertical packaging host |
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Bag width: 180-230mm |
KL-480 type vertical packaging host |
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Bag length: 40-100-180mm (total allowable category can be set 2 times) |
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Power |
Depending on the amount of engineering |
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Voltage |
220V |
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Film thickness |
0.02~0.10mm(Depending on the packaging materials) |
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Feeding mode |
1) Fully automatic: Automatic counting (recommended 1-100pcs/bag); 2) Semi-automatic: feed by manual |
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Air consumption |
20L/min 0.6~0.8Mpa |
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Seal form |
Three-side seal or back seal (straight-filled embossing) |
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Packaging Materials |
Hot sealing packaging materials such as BOPP / PE / CPP / PET / complex film |
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Exhaust |
Pins-type exhaust (optional as sponge press) |
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Counting system |
Different packaging items |
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2. Product features:
1) The equipment can realize automatic arrangement, automatic counting, filling, sealing, packaging and conveying of materials. The number of product packaging can be adjusted at will, the number of packaging bags can be controlled by itself, the number of packaging can be automatically displayed, and the workload of the machine can be easily counted.
2) Each set of feeding tray is equipped with material full stop, material shortage alarm or stop device to ensure the accuracy of each bag.
3) The equipment has reliable protection function (protection devices are installed in all dangerous parts).
4) Each feeding tray in the equipment can be opened or closed arbitrarily to facilitate production needs.
5) The vibrating tray runs smoothly and has low noise, and the vibration track is customized according to the material specifications;
6) The equipment has the function of self-diagnosis. When a fault occurs, it can automatically alarm or stop (the alarm or shutdown can be selected by the user), and it is equipped with multiple emergency stop buttons, which is convenient for operation.
7) The touch screen control system supports both Chinese and English, and the operation is simple and practical.
8) Adopt automatic counting control device to ensure the accuracy of counting;
9) Highly compatible, it can meet the packaging requirements of more than 90% of parts with different shapes on the market.
10) By adding a conveyor belt, it can support the automatic packaging of various accessories, and the conveying process is more stable, fast and low in noise.
11) Equipment such as vibrating plate, feeding machine, bag punching device, coding machine, finished product conveyor can be added according to customer requirements.
12) Various non-standard machinery can also be developed and designed according to customer requirements.
3. Scope of application

1) Fastener industry (screws, nuts, screws, washers, etc.)
2) Hardware industry (decoration hardware, architectural hardware, various small hardware, etc.)
3) Bathroom valve industry (bathroom brackets, plumbing accessories, valve copper parts, etc.)
4) Furniture and cabinet industry (office and chair accessories, outdoor leisure furniture accessories, overall cabinet accessories)
5) Lock industry (lock cylinder, lock head, handle, indoor door lock accessories, smart door lock accessories, etc.)
6) Electrical and electrical industry (electrical appliance installation parts package, electrical accessories, switches, electrical box and electrical cabinet accessories, etc.)
7) Plastic and rubber industry (cloth wardrobe plastic parts, medical joint plastic parts, etc.)
8) Vehicle industry (auto parts, bicycle parts, valve parts, electric vehicle parts, etc.)
9) Auto parts industry (auto parts, motorcycle parts, etc.)
10) Lighting and lighting industry (lighting accessories, lighting accessories, etc.)
11) Door and window hardware industry (door and window hardware, plastic window accessories, security door accessories, etc.)
12) Tool industry (hardware gadgets, cart accessories, etc.)
13) Audio-visual equipment industry (audio-visual bracket accessories, audio accessories, communication accessories, etc.)
14) Sports goods industry (chess accessories, sports goods, etc.)
15) Fitness equipment industry (fitness equipment accessories package, etc.)
16) Toy industry (Lego blocks, marbles, colored sand, assembled toys, etc.)
17) Solar industry and other related industries

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